---
title: "Discussion on \"When AI Chips Overheat: How PCBs Are Evolving from Insulators to Heat Sinks\" | Hashnode"
description: "Discussion on \"When AI Chips Overheat: How PCBs Are Evolving from Insulators to Heat Sinks\". As AI GPUs push past 1,000W per chip, traditional FR-4 PCBs can no longer handle the heat. This article explores how PCBs are evolving from simple insulating substrates into core thermal conduits—covering thermal via arrays, metal core PCBs (MCPCB), and embedded copper coins—and the manufacturing challenges that come with them."
url: "https://hashnode.com/posts/when-ai-chips-overheat-how-pcbs-are-evolving-from-insulators-to-heat-sinks/6aed351fa18019e26445f3c1"
---

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# [When AI Chips Overheat: How PCBs Are Evolving from Insulators to Heat Sinks](https://anypcba.hashnode.dev/when-ai-chips-overheat-how-pcbs-are-evolving-from-insulators-to-heat-sinks?utm_source=hashnode&utm_medium=feed)

As AI GPUs push past 1,000W per chip, traditional FR-4 PCBs can no longer handle the heat. This article explores how PCBs are evolving from simple insulating substrates into core thermal conduits—covering thermal via arrays, metal core PCBs (MCPCB), and embedded copper coins—and the manufacturing challenges that come with them.

5d ago · 5 min read · anypcba.hashnode.dev  
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-   [#thermal-management](https://hashnode.com/tag/thermal-management)
-   [#ai-hardware](https://hashnode.com/tag/ai-hardware)
-   [#pcb-design](https://hashnode.com/tag/pcb-design)
-   [#heavycopper](https://hashnode.com/tag/heavycopper)
-   [#ai](https://hashnode.com/tag/ai)

## Written by

[Maggie‌ Wang](https://hashnode.com/@maggiepcb)

@maggiepcb

  
[View profile](https://hashnode.com/@maggiepcb)

PCB & PCBA Solutions for Global Clients | China-Based

PCB manufacturing professional with 10+ years of experience. Working at AnyPCBA, serving global clients with PCB fabrication &amp; assembly. DM for inquiries. https://www.anypcba.com/

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